Archief Applications - Mavitec Green Energy https://mavitecgreenenergy.com/applications/ Thu, 25 Apr 2024 11:49:35 +0000 en-GB hourly 1 https://wordpress.org/?v=6.9 https://mavitecgreenenergy.com/wp-content/uploads/2021/06/Favicon-Green-Energy-150x150.png Archief Applications - Mavitec Green Energy https://mavitecgreenenergy.com/applications/ 32 32 Packed food waste https://mavitecgreenenergy.com/applications/packed-food-waste-2/ Mon, 21 Jun 2021 09:21:26 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1232 Packed food waste consists of packed products – wet and dry – such as leftovers from supermarkets, organic household waste (kerbside collected waste), restaurant & hotel leftovers, industrial & commercial organic waste. These co-products feature a high calorific value and are perfect for digestion, which makes them ideal for use in biogas installations. However, after […]

Het bericht Packed food waste verscheen eerst op Mavitec Green Energy.

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Packed food waste consists of packed products – wet and dry – such as leftovers from supermarkets, organic household waste (kerbside collected waste), restaurant & hotel leftovers, industrial & commercial organic waste.

These co-products feature a high calorific value and are perfect for digestion, which makes them ideal for use in biogas installations. However, after collecting lots of products remain packed and still contain plastics, metal, cardboard or other materials. If the packaging is not removed in a correct way before entering the biogas installation, it will cause all sorts of problems throughout the whole process. Think of floating layers of packaging, sedimentation of packaging, wear on pump/piping. In worst case it will end up in the digestate and as the packaging will not digest, the organic part cannot be spread across the land.

EXAMPLE OF MATERIALS

Kerbside waste, Hotel/Restaurant waste, Bread products, Food production failures, Shop return waste, Canned products, Drums, Various containers, Baby foods, Household products, Deodorants, Powdered milk, Fruits, Vegetables, Returns, Tetra Pak Containers, Soft packaging, Sachets, Confectionery, Pet foods, Processed meats.

Het bericht Packed food waste verscheen eerst op Mavitec Green Energy.

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Supermarket waste https://mavitecgreenenergy.com/applications/packed-food-waste-2/supermarket-waste/ Mon, 21 Jun 2021 10:06:18 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1249 Supermarket waste contains leftovers from supermarkets or hypermarkets, such as outdated food waste, damaged products or products that will be deleted out of the product range. When these products (dry or wet) are separated from their packaging, it becomes a high quality and valuable input for digesters.  HOW TO HANDLE SUPERMARKET WASTE Mavitec Green Energy […]

Het bericht Supermarket waste verscheen eerst op Mavitec Green Energy.

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Supermarket waste contains leftovers from supermarkets or hypermarkets, such as outdated food waste, damaged products or products that will be deleted out of the product range. When these products (dry or wet) are separated from their packaging, it becomes a high quality and valuable input for digesters. 

HOW TO HANDLE SUPERMARKET WASTE

Mavitec Green Energy offers the perfect solution for handling supermarket waste: the Paddle Depacker is a complete food waste & depackaging solution that separates the organic fraction from the packaging. This high capacity machine produces a very clean organic output that is extremely suitable for use in biogas installations. The Paddle Depacker is available with a capacity up to 30 m3 per hour and also available in a compact size: the Paddle Depacker Model S (1-5 m3 p/h). The Paddle Depacker is also suitable for handling restaurant/hotel waste and kerbside waste.

Het bericht Supermarket waste verscheen eerst op Mavitec Green Energy.

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Kerbside waste https://mavitecgreenenergy.com/applications/packed-food-waste-2/kerbside-waste/ Tue, 22 Jun 2021 10:00:15 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1385 Kerbside waste or source segregated organic food waste – in some countries known as forsu – contains the organic segregated waste from households. This fraction may contain leftovers from dinner, cooking, outdated supermarket products and other consumer related products. It’s possible that it contains contaminants in the form of pieces of metal, stones, big branches […]

Het bericht Kerbside waste verscheen eerst op Mavitec Green Energy.

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Kerbside waste or source segregated organic food waste – in some countries known as forsu – contains the organic segregated waste from households. This fraction may contain leftovers from dinner, cooking, outdated supermarket products and other consumer related products. It’s possible that it contains contaminants in the form of pieces of metal, stones, big branches and other unwanted material.

HOW TO HANDLE KERBSIDE WASTE

Mavitec Green Energy’s Paddle Depacker is the perfect solution to handle your kerbside waste. The Paddle Depacker is a robust and tough design with easy maintenance options. These are critical when processing kerbside waste. Instead of several machines as a line this machine can do it all in one, with clean soups and clean packaging fraction! Besides the kerbside waste other materials like restaurant/hotel waste & supermarket waste can be handled in this machine. More info can be found below.

PROCESS OF WET KERBSIDE WASTE RECYCLING

  • The kerbside waste is received in containers or in trucks, and tipped into a bin, or on the floor and transported with a front loader into a feed hopper
  • A screw conveyor transports the material into the Paddle Depacker
  • The Paddle Depacker separates the organics from the packaging, with its rotating shaft
  • Clean organic material is collected under the Paddle Depacker and can be pumped directly into a storage tank or tank lorry, ready to be used in a biogas installation
  • The removed packaging leaves the Paddle Depacker via a screw conveyor into the clients container
  • It is possible to use an additional dewatering press to reduce the weight even more

 

Het bericht Kerbside waste verscheen eerst op Mavitec Green Energy.

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Restaurant / hotel waste https://mavitecgreenenergy.com/applications/packed-food-waste-2/restaurant-hotel-waste/ Tue, 22 Jun 2021 09:59:43 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1384 Restaurant / hotel waste contains leftovers from hotels and restaurants, from kitchen leftovers to unfinished plates as well as outdated products or damaged food products. This kind of waste material is more polluted than the supermarket waste and may contain contaminants such as: forks, knives and small bones.  HOW TO HANDLE RESTAURANT & HOTEL WASTE […]

Het bericht Restaurant / hotel waste verscheen eerst op Mavitec Green Energy.

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Restaurant / hotel waste contains leftovers from hotels and restaurants, from kitchen leftovers to unfinished plates as well as outdated products or damaged food products. This kind of waste material is more polluted than the supermarket waste and may contain contaminants such as: forks, knives and small bones. 

HOW TO HANDLE RESTAURANT & HOTEL WASTE

Restaurants and Hotels collect their organic waste in bins, crates or boxes that can be empties with or without bags into Mavitec Green Energy’s Paddle Depacker.  The Paddle Depacker is the perfect solution to handle your restaurant/hotel waste and separates the packaging from the organic fraction. The Paddle Depacker is available in two sizes and is ideal for quantities from 5 up to 30 m3 per hour. Instead of several machines as a line this machine can do it all in one, with clean organic soups and clean packaging fraction as a result!  Forks and knives will be no problem for the paddle depacker and will be discharged together with the packaging into the packaging discharge conveyor. Besides restaurant/hotel waste this machine also processes supermarket and kerbside waste.

See below several types of restaurant, hotel and catering waste being processed and don’t hesitate to contact us to see how we can help you process your material.

Het bericht Restaurant / hotel waste verscheen eerst op Mavitec Green Energy.

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Factory Rejects https://mavitecgreenenergy.com/applications/packed-food-waste-2/factory-rejects/ Tue, 10 Aug 2021 11:59:27 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=4094 Factory rejects are products such as food production co-products, products with wrong label or packaging, products that do not meet your standards and/or are not suitable for the market or unwanted products coming free during a production process. Most of these products are mono stream (single stream) and can be separated very easily. For example, […]

Het bericht Factory Rejects verscheen eerst op Mavitec Green Energy.

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Factory rejects are products such as food production co-products, products with wrong label or packaging, products that do not meet your standards and/or are not suitable for the market or unwanted products coming free during a production process. Most of these products are mono stream (single stream) and can be separated very easily.

For example, cans with outdated fish, yogurt pots, chocolate bars or cutups that still contain some packaging. The factory rejects arrive in boxes, on pallets or in containers. With our extended experience in processing food waste, we have processed almost every food waste product in the market. Interested in a solution for your waste? Please send us a picture of your material so we can share our expertise/video.

HOW TO HANDLE FACTORY REJECTS

Mavitec Green Energy offers a wide range of solutions for handling factory rejects. The Paddle Depacker is a complete food waste & depackaging solution that separates the organic fraction from the packaging. This high capacity machine (15-30 m3 per hour) produces a very clean organic output that is extremely suitable for use in biogas installations. The Paddle Depacker has a robust and tough design with easy maintenance options. These are critical when processing unwanted leftover material from production processes. The machine produces a clean packaging fraction as well. The Paddle Depacker is also available in a compact size model (1-5 m3 per hour).

PROCESSING OF FACTORY REJECTS/CO-PRODUCTS

  • The factory reject waste is received in crates, boxes, containers on pallets or in trucks
  • The waste is tipped into a hopper/bin or on the floor and transported with a front loader into the hopper
  • A screw conveyor transports the material into the Paddle Depacker
  • The Paddle Depacker separates the organics from the packaging, by its rotating shaft
  • Clean organic material is collected under the Paddle Depacker and can be pumped directly into a storage tank or tank lorry, ready to be used in a biogas installation or other purposes
  •  The removed packaging leaves the Paddle Depacker via a screw conveyor  into clients container together with any other contaminants
  • Optional: add a dewatering press to reduce weight of the packaging even more

Het bericht Factory Rejects verscheen eerst op Mavitec Green Energy.

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Other food co-products https://mavitecgreenenergy.com/applications/packed-food-waste-2/other-food-co-products/ Tue, 22 Jun 2021 10:00:30 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1386 Other food production co-products are; not standard but unwanted products that come free during a production process, or a batch or strange unwanted products or it can be Products with wrong label or packaging or products that do not meet your standards and are not suitable to enter the market. Most of these products are […]

Het bericht Other food co-products verscheen eerst op Mavitec Green Energy.

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Other food production co-products are; not standard but unwanted products that come free during a production process, or a batch or strange unwanted products or it can be Products with wrong label or packaging or products that do not meet your standards and are not suitable to enter the market. Most of these products are mono stream (single stream) and can be separated easily.

Other products can be: Dough from bread factory, pasta, meat cutup, fruits/coconuts, 10 liter cans and also shampoo bottles.

Do you have a strange unwanted products that you want to separate from its packaging or shred into a pumpable slurry? Mavitec Green Energy offers a wide range of solutions for other kinds of packed food waste. With our own engineering department and over 20 years of experience in processing food waste, please do not hesitate to contact us. Your products or problem can be solved by our professional and experienced team. 

It is also possible to TEST YOUR OWN MATERIAL with our testing lines that are available for rent.

Het bericht Other food co-products verscheen eerst op Mavitec Green Energy.

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Unpacked food waste https://mavitecgreenenergy.com/applications/unpacked-food-waste-2/ Mon, 21 Jun 2021 09:21:52 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1233 Unpacked food waste contains a wide variety of products such as fruits, vegetables, agricultural co-products (cut or whole), unpacked food waste from restaurants or households. These co-products are highly digestible which makes them ideal for biogas installations or animal feed. However, to create an easy to handle and digestible product the material needs to be […]

Het bericht Unpacked food waste verscheen eerst op Mavitec Green Energy.

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Unpacked food waste contains a wide variety of products such as fruits, vegetables, agricultural co-products (cut or whole), unpacked food waste from restaurants or households. These co-products are highly digestible which makes them ideal for biogas installations or animal feed. However, to create an easy to handle and digestible product the material needs to be cut down to 7 mm or less (minimal size to get optimum digestibility in the digesters) into a pumpable slurry.

How to handle unpacked food waste?

Mavitec Green Energy offers the perfect solution for handling unpacked food waste. Our resizing systems are designed to grind fruits, vegetables, shop returns, restaurant returns and other organic waste streams into a pumpable slurry that is suitable for use as biogas feed-stock or animal feed. Our resizing system consists of a reception hopper/tipper/bin or belt that feeds the material directly into the Martinater: a fast swinging hammer mill smashes your product into the required size (screens available between 1 and 50 mm). The slurry coming out of the Martinater will be automatically pumped into an intermediate storage tank.

Het bericht Unpacked food waste verscheen eerst op Mavitec Green Energy.

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Agricultural co-products https://mavitecgreenenergy.com/applications/unpacked-food-waste-2/agricultural-co-products/ Tue, 22 Jun 2021 10:01:21 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1388 With agricultural co-products we mean every fruit and every vegetable, from coconut to mango, from sugarcane to cabbage coming free from an agricultural process. These products can be in whole and rejected in container form or can come out of a processes, chopped or peeled. Most common in The Netherlands: potatoes, sugarcane, cabbage, pumpkin, flowers. […]

Het bericht Agricultural co-products verscheen eerst op Mavitec Green Energy.

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With agricultural co-products we mean every fruit and every vegetable, from coconut to mango, from sugarcane to cabbage coming free from an agricultural process. These products can be in whole and rejected in container form or can come out of a processes, chopped or peeled. Most common in The Netherlands: potatoes, sugarcane, cabbage, pumpkin, flowers.

HOW TO HANDLE AGRICULTURAL WASTE

Choose a resizing system that contains a reception hopper/tipper/bin or belt that feeds the material into our Martinater, a fast swinging hammer mill that smashes your product into the size you require (screens are available between 6 – 50 mm). The slurry coming out of the Martinater will be automatically pumped into your solution.

EXAMPLE OF MATERIALS

Apple, Apricot, Artichoke, Asparagus, Avocado, Banana, Bean Sprouts, Beans, Beets, Bell Peppers, Melon, Blackberries, Blueberries, Broccoli, Sprouts, Cabbage, Cantaloupe, Carambola, Carrots, Casaba Melon, Cauliflower, Celery, Chayote, Cherimoya, Cherries, Coconuts, Corn, Cranberries, Cucumber, Dates, Eggplant, Endive, Figs, Garlic, Grapefruit, Grapes, Green Beans, Green Onions, Guava, Hominy, Honeydew Melon, Iceberg Lettuce, Kiwifruit, Kumquat, Lemons, Lettuce, Limes, Lychee, Mandarins, Malanga, Mangos, Mushrooms, Nectarines, Onion, Oranges, Papayas, Passion Fruit, Peaches, Pears, Peas, Peppers, Pineapple, Pomegranate, Potatoes, Prunes, Pomelo, Pumpkin, Quince, Radishes, Raisins, Raspberries, Red Cabbage, Romaine, Lettuce, Shallots, Spinach, Sprouts, Strawberries, Sweet Potato, Tomato, Watercress, Watermelon, Yuca/Cassava, Zucchini Squash.

If you have a lot of agricultural waste, ask for our resizing solutions.

Het bericht Agricultural co-products verscheen eerst op Mavitec Green Energy.

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Fruits & vegetables https://mavitecgreenenergy.com/applications/unpacked-food-waste-2/fruits-vegetables/ Tue, 22 Jun 2021 10:00:48 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1387 With fruits and vegetables we mean every fruit and every vegetable, from coconut to mango, from sugarcane to cabbage. HOW TO HANDLE FRUITS AND VEGETABLES Choose a resizing system that contains a reception hopper/tipper/bin or belt that feeds the material into our Martinater. a fast swinging hammer mill that will smash your product into the […]

Het bericht Fruits & vegetables verscheen eerst op Mavitec Green Energy.

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With fruits and vegetables we mean every fruit and every vegetable, from coconut to mango, from sugarcane to cabbage.

HOW TO HANDLE FRUITS AND VEGETABLES

Choose a resizing system that contains a reception hopper/tipper/bin or belt that feeds the material into our Martinater. a fast swinging hammer mill that will smash your product into the size you require (screens available between 6 – 50 mm). The slurry coming out of the Martinater will be automatically pumped to intermediate storage tank. 

If you have a process that creates a lot of unpacked food waste and your collection bin/container is being collected nearly every day, we advise to convert the material into a pumpable slurry. By closing the system it will be free of smell and the waste is converted into a sellable and easy to handle soup (input material for digesters).

Het bericht Fruits & vegetables verscheen eerst op Mavitec Green Energy.

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Waste packaging https://mavitecgreenenergy.com/applications/waste-packaging-2/ Mon, 21 Jun 2021 10:20:10 +0000 http://mavitecgreenenergy.com/?post_type=applications&p=1252 Mavitec offers several solutions to handle waste packaging by cleaning/washing with our washing drum or dewatering/pressing with our dewatering press. Mavitec Washing Drum cleans the removed inorganic materials from the food depackaging or kerbside waste recycling systems. The non-organic material will be cleaned with warm water to make it free from fats and other organic […]

Het bericht Waste packaging verscheen eerst op Mavitec Green Energy.

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Mavitec offers several solutions to handle waste packaging by cleaning/washing with our washing drum or dewatering/pressing with our dewatering press. Mavitec Washing Drum cleans the removed inorganic materials from the food depackaging or kerbside waste recycling systems. The non-organic material will be cleaned with warm water to make it free from fats and other organic material.

BENEFITS

  • Reduce the weight and the volume of the non-organic materials
  • Which results in lower costs for disposal

Read more information on Washing. Mavitec Dewatering press will be able to lower the moisture content of the packaging material/ RDF streams dramatically. And hereby lowering the moisture content.

Het bericht Waste packaging verscheen eerst op Mavitec Green Energy.

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