In Normandy, France, Mavitec Green Energy supplied a complete preprocessing line to turn complex, packaged organic waste into clean input for anaerobic digestion. The installation supports a municipality-led collection program and a local biogas plant that needed a scalable setup to protect digester performance and ensure a clean return to soil.

The municipality of Costrobert launched a pilot for separate organic waste collection in 2022, anticipating the national obligation that became mandatory on 1 January 2024. As volumes increased, the biogas plant in Cléville quickly outgrew its basic depackaging approach. The next step was clear: upgrade to an integrated line built around purity, stability and circular valorisation. The biogas plant is a returning Mavitec customer, expanding its setup based on earlier positive experiences with our equipment.

The challenge: clean organics from complex organic waste streams

The incoming organic waste consists of material from households, supermarkets and food industry sources. A large share of these streams arrives packaged, which makes contamination hard to avoid and purity harder to control.

The objective was to separate packaging efficiently, produce a high-quality organic fraction for stable biogas production and meet strict purity requirements. At the same time, the plant aimed to improve the packaging fraction so it could be directed to recycling streams.

Met de paddle depacker  komen we al op wetgeving, maar klant wilde kwaliteit van de soep nog beter. en daarom orgapuur systeem.

The Mavitec Green Energy installation

The process starts with the Mavitec Paddle Depacker, which separates packaging from organic material and produces a continuous, pumpable organic slurry (“soup”) for anaerobic digestion. A hydrocyclone system then removes heavy contaminants such as glass, shells and stones, helping to protect downstream equipment and support stable digestion performance.

Where required, the slurry is hygienised (70 °C for one hour) and ground to 12 mm. As an extra polishing step, the slurry can be further filtered through an Orgapure line to remove remaining fine impurities. In parallel, the separated packaging fraction is processed by a Mavitec Paddle Washer to wash and dewater the material, improving handling and supporting recycling.

The result is a robust depackaging and conditioning process that delivers a clean organic fraction for biogas production and a packaging fraction ready for further recycling steps.

The result: clean input, stable digestion and circular valorisation

The installation produces a high-purity organic slurry, with microplastics reduced to non-detectable levels. This supports stable anaerobic digestion and contributes to a clean digestate suitable for agricultural use. With cleaner, more consistent feedstock, the plant benefits from reliable biogas production performance. At the same time, washed and dewatered packaging materials can be directed to recycling streams, supporting circular economy goals and regulatory compliance.

This project demonstrates how Mavitec Green Energy helps unlock the full value of organic waste: converting it into renewable energy while closing material loops. For this customer, it is also a natural next step in a longer collaboration with Mavitec, scaling up as volumes and quality requirements increased.

Ready to optimize your organic waste processing?

Mavitec Green Energy supports biogas operators and municipalities with smart, reliable preprocessing solutions for complex organic waste streams. Contact us to discover how we can help you turn organic waste into clean biogas and recyclable materials.

For an additional perspective on this project, watch the video produced by LOAGRI, an audiovisual content creator with experience in the agricultural sector.

Het bericht From Municipal Organic Waste to Clean Biogas – A Smart Treatment Solution in Normandy, France verscheen eerst op Mavitec Green Energy.

Built as a stock unit, the Paddle Depacker underwent a successful Factory Acceptance Test at Mavitec’s facility before being shipped to the U.S. Installation started in spring 2025, with mechanical and electrical work completed quickly, followed by functional testing and operator training.

Proven performance in daily operation

“The machine works faster than we can feed it, we need to hire more people.”

Collaborative project, smooth results

Looking for fast-track solutions?

Whether you need a tailor-made design or a rapid delivery from stock, we offer flexible, high-performance depackaging systems built to match your plant’s needs. Contact us to find the right solution for your project.

Het bericht Fast delivery, smooth start-up: Paddle Depacker system installed in the USA verscheen eerst op Mavitec Green Energy.

Testing the Paddle Depacker solution

To tackle this challenge, the plant turned to Mavitec Green Energy and tested the Paddle Depacker, a mobile depackaging unit designed to separate packaging from organic waste. This rental unit allowed the plant to test the solution under real operating conditions, using its own specific waste stream, without any upfront investment.
The results were promising. The system produced a high-quality organic slurry suitable for anaerobic digestion. At the same time, the amount of organic material remaining in the plastic fraction was greatly reduced. This not only improved the input for the biogas digester, but also lowered disposal costs due to lighter, cleaner waste.

A permanent depackaging installation

Following the successful trial, the plant decided to install a permanent Paddle Depacker system. The full setup now includes a 8m³ front-loader storage hopper with twin screw feeding system, Paddle Depacker and organic piston pumping system, with a capacity of up to 30m³ per hour.
The system ensures that only high-purity organic material, with a verified purity level of 99.7%, enters the digester. This cleaner organic slurry does not only enhance biogas yield, but also supports a more stable, efficient plant operations.

Higher efficiency, cleaner energy

With the new setup, the plant has significantly improved its efficiency. It now produces 1,000 kW of electricity and 1,600 kW of heat around the clock. Beyond improved energy output, the plant benefits from more consistent operations, lower processing costs and stronger environmental performance. This case illustrates how targeted technological solutions can help biogas facilities handle increasingly complex waste streams, while improving operational efficiency and supporting environmental objectives.

Discover what’s possible for your plant

Mavitec’s work in Poland shows what’s possible with smarter food waste handling. Whether you’re looking to improve biogas yield, reduce contamination or streamline your processing, we’re happy to think along. Contact our sales team to explore how we can help optimize your biogas operations.

Het bericht Turning Waste into Watts: Optimizing Biogas Production in Poland verscheen eerst op Mavitec Green Energy.

Reliable separation of packaging and organics

To address the challenge, the company installed the Paddle Depacker Model S. This compact depackaging unit processes approximately 3 tons of waste ice cream per day. It separates packaging from the organic material with high precision, achieving an organic output purity of more than 99.7%. The result is a clean, pumpable material that is suitable for use in biogas installations.

Compact, user-friendly and efficient

Thanks to its space-saving design and ease of operation, the Paddle Depacker S has become an integral part of the daily process. It offers a consistent and reliable way to prepare organic waste for further processing, helping the company reduce its environmental impact while streamlining operations.

This case shows how specific and challenging waste streams—such as misproduced ice cream with packaging—can be managed effectively on-site.

Looking for a smart way to handle your organic or packaged production waste?
Whether you’re dealing with production waste, expired goods, or mixed packaged organics, we’re happy to advise on the right setup for your process. Get in touch to explore how Mavitec Green Energy can support your waste processing challenges with the right solutions.

Het bericht Practical Depackaging Solution for a Turkish Ice Cream Factory verscheen eerst op Mavitec Green Energy.

This installation includes a comprehensive system featuring a 100m³ storage bin, sorting belt, Paddle Depacker, organic pumping system, and Paddle Washer, specifically designed for the efficient processing of household food materials. With an impressive capacity of up to 30m³ per hour, the installation is designed to meet the high demands of modern recycling processes.

Overcoming Challenges in Recycling

Household food materials often contains significant non-organic contamination, posing unique challenges. Mavitec designed this solution to reduce the size and weight of packaging, minimize landfill use, and optimize the recovery of organic material. This project demonstrates how Mavitec helps customers tackle complex recycling issues effectively.

Collaboration for Success

Mavitec provided all electrical cabling, cable trays, and piping to ensure the system was integrated effectively. The project also involved coordination with third-party equipment, supported by our experienced supervisors, highlighting Mavitec’s collaborative approach.

Adapting to Local Needs

This project offered valuable insights into processing regional food recycling streams, which proved more heavily contaminated than anticipated. These learnings enable Mavitec to refine its processes and continue delivering tailored solutions that address the specific needs of its customers.

Your Trusted Partner in Recycling Solutions

Mavitec’s installation in Lithuania demonstrates its expertise in delivering reliable solutions for processing organic materials. By tackling complex challenges and ensuring efficient performance, Mavitec proves to be a dependable partner for businesses focused on advanced food recycling technologies.

Het bericht Lithuania Welcomes New Paddle Depacker Line verscheen eerst op Mavitec Green Energy.

Double Paddle Depacker Line with Paddle Washers

The new double Paddle Depacker line, complete with two Paddle Washers, is capable of processing up to 60 cubic meters of material per hour.
This line marks another step forward in our valued partnership with Genesis Biopartner, which began in 2018 with the installation of the initial Paddle Depacker Model S.

Strengthening Our Partnership with Genesis Biopartner

We extend our gratitude to Genesis Biopartner for their continued trust and collaboration.
We look forward to further supporting their waste processing objectives and advancing sustainable waste management together.

Watch the Video for More Insights

For more insights into this installation and our ongoing partnership, watch the video showcasing the new double Paddle Depacker line.

Het bericht Installation of New Double Paddle Depacker Line in Romania verscheen eerst op Mavitec Green Energy.

During this roadshow, we tested the depacker with organic household waste in both paper and plastic bags, as well as commercial waste. The result was impressive, as the Paddle Depacker achieved high separation efficiency and transformed the waste into a clean organic soup.

Our Manager of Sales met with several clients and showcased the unique features that make the Paddle Depacker a valuable addition to the recycling and biogas industries. Many potential customers observed the live demonstrations with great interest.

Curious to see how the Paddle Depacker performs with your own materials on-site? Visit our rental page to learn more about the available rental options.

Het bericht Paddle Depacker Roadshow in Scandinavia verscheen eerst op Mavitec Green Energy.

We’re proud to be partnering with industry leaders like SUEZ to create a more sustainable future. Check out our video to see how we’re making a difference together!

We at Mavitec strive to be proactive and will keep improving our existing solutions and innovate with new technological developments to make sure our customers have the best of the best.

Het bericht Food waste depacking at SUEZ Lille verscheen eerst op Mavitec Green Energy.

Tailor-Made Setup for Complex Waste Streams

This installation was developed to process both wet and dry food waste simultaneously. With a combination of depacking and cleaning technologies, the line separates packaging from organic content efficiently, resulting in a clean organic output suitable for further processing such as anaerobic digestion.

Engineered for Performance

The system was custom-designed to meet specific requirements. Key aspects such as vibration control, conveyor flow, fluid management, and system integration were fine-tuned during commissioning to ensure stable and reliable performance. These optimizations led to improved machine stability, smoother material flow, and seamless automation — even when processing large volumes of packaged materials like plastic bottles.

Operational Success

The installation demonstrates Mavitec’s ability to deliver advanced, tailor-made solutions for challenging waste streams. The line is now operating at full capacity and has significantly improved the efficiency of food waste processing on site.

Would you like to learn more about our depackaging solutions or schedule a reference visit? Get in touch — we’re happy to help.

Het bericht Double Paddle Depacker Line Operational in Courtenay, France verscheen eerst op Mavitec Green Energy.

In Amsterdam, The Netherlands, we installed four Paddle Depackers at the largest depacking plant in The Netherlands. Renewi Organics, one of the leading players in the processing of organic waste, selected our Paddle Depacker to process various kinds of supermarket waste and organic waste. Together four Paddle Depackers handle up to 120 m3 of supermarket waste and organic waste per hour. This means a capacity of 60 tons of food waste per hour! The machines separate the organic fraction from the packaging and produce a clean organic output and clean plastic fraction. The organic output is suitable for several purposes such as biogas/biodiesel installations. The installation includes more than 30 conveyors, 2 bunkers and 2 organic receiving bins with centrifugal pumps. The plant is fully operational from January 2022.

Paddle Depacker
The Paddle Depacker offers the most efficient, easy-to-maintain, and best economic solution to depack a large variety of products. This innovative depackaging machine separates the organic material from the packaging and turns various kinds of food waste into the cleanest organic soups. The machine handles up to 30 m3/hour and produces a >99,7% clean organic output that complies to latest European legislation. The clean organic output is extremely suitable for several purposes such as biogas/biodiesel installations.

About Renewi Organics
Renewi Organics is one of the leading players in the processing of organic residual flows originating from local authorities and businesses. The Dutch company focusses on composting, anaerobic digestion and waste-water purification technology, efficiently converting the residual flows into green electricity, sustainable heat and soil improvers.

Het bericht Processing 60 tons of food waste per hour verscheen eerst op Mavitec Green Energy.